Unladen nose-weight

Zapata
Zapata Forum Participant Posts: 7
edited August 2016 in Caravans #1

Have bought a Lunar Clubman CK and am surprised that the unladen noseweight is 105 or so kg, when measured on a Milenco gauge.

My tow-car has a noseweight limit of 80Kg, which means that if the axle was the mid point of the van I would have to put 25Kg of load right at the back of the end wash-room.

This is a low figure, because the axle is towards the rear.

So I either load up the van uniformly, which will only increase the  105kg figure, and maybe result in tow-bar failure
or put at least 25kg in the back and have stability issues.

Lunar are on works shutdown and the Dealer doesn't know/understand

 

Help!!

 

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Comments

  • hitchglitch
    hitchglitch Forum Participant Posts: 3,007
    1000 Comments
    edited August 2016 #2

    Had the same problem with a Bailey Valencia a few years back. When your dealer gets back you should check the factory quoted nose weight. Our dealer was good enough to put the van on a spring balance which confirmed the 85kg our Milenco read. Always worth
    checking using bathroom scales in case the gauge is faulty. 105 kg is excessive.

    We had to try quite hard to get down to 100 kg which is the Alko limit, irrespective of the car's limit. You may find that you have to severely restrict the loading in the front lockers and put heavy equipment at the rear side of the axle. We had an internal
    water tank forward of the axle which I filled up first time out. The noseweight was 120 kg! That's the last time we used it.

    We did carry some load in the rear bathroom which helped the noseweight but of course this is not ideal from a stability point of view.

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #3

    Adding ballast at the back, whilst not ideal, is often overrated as a stability issue. So long as one doesn't overdo things and sticks to the minimum necessary one will probably hardly notice any negative effects.

  • Sandgroper
    Sandgroper Forum Participant Posts: 210
    edited August 2016 #4

    Problem is that, certainly on the Bailey Alu-Tec's, the wheels were moved backwards to improve towing stability. Don't know if they loaded their test bed up, but I guess they did. I was advised, by Bailey's, to load to the rear of the axle to arrive at my
    90kg noseweight and I haven't had any problems so far infive year that is.

  • jcf055
    jcf055 Forum Participant Posts: 4
    edited August 2016 #5

    Was your caravan level when you checked your nose weight? If not it will make a big difference. I use the Reich CWC scales and can get a difference of +/-30kgs either way when winding the jockey wheel through the level position.

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #6

    Was your caravan level when you checked your nose weight? If not it will make a big difference. I use the Reich CWC scales and can get a difference of +/-30kgs either way when winding the jockey wheel through the level position.

    One should not be checking the noseweight with the caravan level unless it happens to be level when hitched up.to the car as well, especially if you note such a big difference depending on hitch height.

    Noseweight should always be checked with the caravan standing on level ground and at the same attitude as when hitched up, whether nose up or nose down.

  • ocsid
    ocsid Forum Participant Posts: 1,395
    1000 Comments
    edited August 2016 #7

    Surely, with a single axle van even moving the hitch up or down by say +/- 100 mm can't change the noseweight by +/- 30 kgs [by 60 kgs] unless the van's centre of gravity is dangerously high?

  • Zapata
    Zapata Forum Participant Posts: 7
    edited August 2016 #8

    Thanks for all the comments, particularly about Bailey moving the  axle back, with the Lunar the hitch to axle distance is twice that from the rear of the van  to the axle. So a 2:1 leverage. I had thought of some of the points mentioned

    I had no issues with my old Lunar, so never bothered to take this measurement.

    Have had to put 40+kg in the rear bathroom to get to the noseweight to my car specn. figure, don't think I will be towing in this configuration until I hear from my Dealer/Lunar

     

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #9

    Surely, with a single axle van even moving the hitch up or down by say +/- 100 mm can't change the noseweight by +/- 30 kgs [by 60 kgs] unless the van's centre of gravity is dangerously high?

    Yes, the figure did seem rather excessive to me, too. Some time ago I calculated that for a caravan of average size 100mm shouldn:t make more than 10kg difference.

  • jennyc
    jennyc Forum Participant Posts: 957
    500 Comments
    edited August 2016 #10

    Surely, with a single axle van even moving the hitch up or down by say +/- 100 mm can't change the noseweight by +/- 30 kgs [by 60 kgs] unless the van's centre of gravity is dangerously high?

    Yes, the figure did seem rather excessive to me, too. Some time ago I calculated that for a caravan of average size 100mm shouldn:t make more than 10kg difference.

    Write your comments here...

    We too did the calculation, though we had to guess the height of the C of G, which as occid points  will affect the result. And we calculated even less of an effect than Lutz. However we read the mantra that, the van must be level, so often on this forum, that I Emailed Milenco for their advice, as follows;

    Dear Sir,

    I have been told that it's important that the caravan is on level ground when measuring nose weight.

    As some caravan sites slope signs significantly, please will you advise me as to whether it is necessary for the caravan to be on level ground before using the gauge.

    With thanks.

    Jenny

    Dear Jenny,

    We can advise that the caravan would need to be on level ground when measuring the nose weight.

    Kind Regards


    Milenco Limited
    Blackhill Drive
    Wolverton Mill
    Milton Keynes
    MK12 5TS

    So its up to you all, who you believe. I'm inclined to our own mathematics.

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #11

    Milenco are right. The caravan should be standing on level ground, but that doesn't necessarily mean that the caravan has to be level, too. It would be coincidence if it were.

  • hitchglitch
    hitchglitch Forum Participant Posts: 3,007
    1000 Comments
    edited August 2016 #12

    Well it's easy enough to do the calculation provided you know the C of G height but I am sure the difference is negligible for a few inches inclination. Of course, if the hitch is one foot in the air above level then you might notice it. Our drive slopes
    down but there was never any difference in the Milenco reading, level or inclined.

  • jennyc
    jennyc Forum Participant Posts: 957
    500 Comments
    edited August 2016 #13

    Milenco are right. The caravan should be standing on level ground, but that doesn't necessarily mean that the caravan has to be level, too. It would be coincidence if it were.

    Write your comments here...

    Our own, real life experience coincides with hitchglitch's. Lutz, if you would be prepared to repeat your earlier calculations assuming  a 100mm difference in ground level due to the slope, you may be surprised to find a similar result. If you would then
    be prepared to publish your result we will finally be able to put this to bed. When I have time I'll confirm what hitchglitch is saying by raising our Milenco gauge 100mm from the ground to simulate the slope. All of this is basic science/ mathematics, long
    overdue for a clear outcome.

  • hitchglitch
    hitchglitch Forum Participant Posts: 3,007
    1000 Comments
    edited August 2016 #14

    Milenco are right. The caravan should be standing on level ground, but that doesn't necessarily mean that the caravan has to be level, too. It would be coincidence if it were.

    Write your comments here...

    Our own, real life experience coincides with hitchglitch's. Lutz, if you would be prepared to repeat your earlier calculations assuming  a 100mm difference in ground level due to the slope, you may be surprised to find a similar result. If you would then
    be prepared to publish your result we will finally be able to put this to bed. When I have time I'll confirm what hitchglitch is saying by raising our Milenco gauge 100mm from the ground to simulate the slope. All of this is basic science/ mathematics, long
    overdue for a clear outcome.

    Unfortunately you need to know the Centre of Gravity location which I imagine is not available. You can work out the distance forward from the axle given the nose weight on level ground and the MRO of the van but not the height above the axle centre. If
    I get time I will run some sample calculations. My guess would be C of G of about 1 metre above axle height, no more. Most heavy items are no more than .5 m centre above the axle.

  • ocsid
    ocsid Forum Participant Posts: 1,395
    1000 Comments
    edited August 2016 #15

    The ground condition ought to have no effect at all.

    All the lever system is seeing is a fulcrum about the line between the two wheel bearings.

    However, true horizontal, not parallel to the slope should be used as the reference, that might be a challenge to identify without getting the spirit level out.

  • Rayrowe35
    Rayrowe35 Forum Participant Posts: 112
    edited August 2016 #16

    If a nose weight gauge is used, the heavier the van the lower the nose will be. Thus a high nose weight should be measured on an upward slope. The only way to get a correct figure with readily available equipment is to use a bathroom scale with a pole of
    the correct lenghth to equal the hitch height in use. 

  • Zapata
    Zapata Forum Participant Posts: 7
    edited August 2016 #17

    I have always measured the nose-weight at the level when attached to my car , then if the gound is essentially level it should be accurate and Cof G should be a second order effect if any at all. I find that trial and error  to find the corect thickness
    of the packing usually sorts it out. I am now working out what to move/remove from in front of the axle, including one of two calor bottles. This aspect is a bit tedious as they are Calorlite, before Calorlite you could get a new bottle almost anywhere, now
    they are like hen's teeth.

     

  • jennyc
    jennyc Forum Participant Posts: 957
    500 Comments
    edited August 2016 #18

    The ground condition ought to have no effect at all.

    All the lever system is seeing is a fulcrum about the line between the two wheel bearings.

    However, true horizontal, not parallel to the slope should be used as the reference, that might be a challenge to identify without getting the spirit level out.

    Write your comments here...

    Milenco are right. The caravan should be standing on level ground, but that doesn't necessarily mean that the caravan has to be level, too. It would be coincidence if it were.

    Write your comments here...

    Our own, real life experience coincides with hitchglitch's. Lutz, if you would be prepared to repeat your earlier calculations assuming  a 100mm difference in ground level due to the slope, you may be surprised to find a similar result. If you would then be prepared to publish your result we will finally be able to put this to bed. When I have time I'll confirm what hitchglitch is saying by raising our Milenco gauge 100mm from the ground to simulate the slope. All of this is basic science/ mathematics, long overdue for a clear outcome.

    Unfortunately you need to know the Centre of Gravity location which I imagine is not available. You can work out the distance forward from the axle given the nose weight on level ground and the MRO of the van but not the height above the axle centre. If I get time I will run some sample calculations. My guess would be C of G of about 1 metre above axle height, no more. Most heavy items are no more than .5 m centre above the axle.

    Write your comments here...

    The critical issue is, I believe, that if the rear of the van is low, the CofG will be rotated a tiny amount to the rear and vica versa for a low nose. Hence we can expect to see tiny reductions/ additions to nose weight. As has been pointed out the CofG is likely to be less than a meter from the axle and the weight/ placement of equipment will lower it further still.  Milenco gauges are supposed to be accurately calibrated and constructed to match the mean prescribed tow balll height. Therefore a gauge standing on a slope which rises by, say 100mm at the hitch will increase the gauge height be 100mm and rotate the CofG rearward by a tiny amount. Bathroom scales have no more provenance for accuracy than Milenco, and should be ignored. At the end of the day, for all practical purposes, sloping ground can only make small differences to accurate measurements.

  • Rayrowe35
    Rayrowe35 Forum Participant Posts: 112
    edited August 2016 #19

    The point about bathroom scales is not their accuracy, but the fact that variations in the nose weight do not alter the hitch height. Frankly most of this is academic. A few kg makes no difference at all and I very much doubt if calibrated gauges make enough
    difference to justify the cost. After all most people use trial and error to get it right, so the true value only matters if you are significantly over the technical or legal limits. Incidently, in the case of some heavy vans and 4X4s with low limits you are
    close to the 4% minimum limit and may go under.

    In about 40 years of caravanning I have yet to see anyone testing nose weight on site before hitching.

  • hitchglitch
    hitchglitch Forum Participant Posts: 3,007
    1000 Comments
    edited August 2016 #20

    I always checked nose weight first time out in the season. Most people load their vans the same way every time so it shouldn't vary much.

    If you take a van of 1600 kg, a nose weight of 100 kg and a distance from axle to hitch of 4 meters you can see that the C of G must be only 250 cm forward of the axle (a 16 to 1 ratio). You can see the problem for the manufacturer that a small change in
    C of G makes a massive difference to noseweight. Amusing also that if the C of G was very high (which it isn't of course) you wouldn't have to raise the nose too much before the centre was over the axle i.e. zero nose weight and close to tipping point!

  • EasyT
    EasyT Forum Participant Posts: 16,194
    1000 Comments
    edited August 2016 #21

    My experience of my present 'van ( A 2012 Lunar Clubman ES) suggests that before worrying too much about unladen weight it can is necessary to load the outfit up to see if there is the expected problem. When I picked up my 'van and with just a battery on
    board it was skittish. When back home I checked the nosewight it was under 65kg. I anticipated having to move stuff prior to towing in order to get a more reasonable noseweight and particularly I thought with the amount of clothes OH gets into the wardrobe Laughing

    When I had packed it prior to our first 5 week trip with food shopping stored etc and fully ready for the off I checked the noseweight It was a tad under 90kg at about 87kg from memory. Not what I had expected to find at all. I then put the second 3.9kg
    gas bottle in (previously only carried one except on Christmas break) and also the EHU cable which had previously been carried in the car. 

     

  • tigerfish
    tigerfish Forum Participant Posts: 1,362
    1000 Comments
    edited August 2016 #22

    Actual nose weight has never been a critical factor for me because I have always used heavy 4x4's   But what does worry me when I see it, is the way that some owners tow with too high a nose height, because they have reduced the nose weight too much.

    Too high a nose height, increases the air flow under the van and reduces stability.  Even with my heavy 4x4 I notice that when delivering my van empty for service it is much more "jiggely" on tow than when properly loaded.  I now actually deliberately add
    front weight under those circumstances to ensure rock steady stability.

    TF

  • johnathome
    johnathome Forum Participant Posts: 101
    edited August 2016 #23

    TF

    how can they have to high a nose weight if they have reduced it to much 

    LOL.

  • johnathome
    johnathome Forum Participant Posts: 101
    edited August 2016 #24

    TF

    how can they have to high a nose weight if they have reduced it to much 

    LOL.

    Write your comments here...sorry TF misread height as weight 

  • Chris Ardis
    Chris Ardis Forum Participant Posts: 55
    edited August 2016 #25

    My own experiance was with a 2014 Lunar Cosmos(Quasar) 544 which when loaded I could not get below 90 Kg.  This is not good when the towcar's limit is 75 Kg.

    Lunar proudly advertise their caravans as 'lightweight' and yet they still persist in making units with an excessive nose weight.  The market they are suposely targeting tend to use small and medium sized towcars which generally have a noseweight limit as low as 75 Kg. as does my car. 

    Bailey redesigned their caravans with gas bottle storage, heater unit and fridge all moved rearwards and battery and electrical system moved to the rear of the axle.  I no longer have a noseweight issue with my new Pegasus Rimini. Other manufacturers need to do a similar redesign to make their units more compatible with increasingly lighter towcars.  Nose weights at or near the chassis manufacturers drawbar limit of 100 Kg. are no longer acceptable.  Not all of us want to drive 4x4 bricks.

  • hitchglitch
    hitchglitch Forum Participant Posts: 3,007
    1000 Comments
    edited August 2016 #26

    It was a good move of Bailey to shift the bottles over the axle because the weight of the bottles varies enormously. Having said that, in the good old days it wasn't unusual to have the gas bottles close to the axle. As they say, "what goes around comes
    around."

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #27

    Too high a nose height, increases the air flow under the van and reduces stability.

    I sure would like to know what you have to support your theory regarding the effect of air flow under the caravan other than your apparent own experience. Caravans are big and boxy and therefore don't follow the general rules that apply to aerofoil sections
    and certainly not at the modest speeds at which they are towed.

    The only aerodynamic effect of any note is the reduction in noseweight with increasing speed due to the aerodynamic pressure acting on the enormous exposed frontal area above the axle.

  • tigerfish
    tigerfish Forum Participant Posts: 1,362
    1000 Comments
    edited August 2016 #28

    Lutz, No evidence, - just experience gained by many years of towing, and of sitting in a patrol car watching the vans with a high nose ride height being clearly less stable than those running level or slightly lower at the front.

    More than happy to be shot down on that but you won't change my mind!

    All the best

    TF

  • Lutz
    Lutz Forum Participant Posts: 1,564 ✭✭✭✭
    edited August 2016 #29

    Lutz, No evidence, - just experience gained by many years of towing, and of sitting in a patrol car watching the vans with a high nose ride height being clearly less stable than those running level or slightly lower at the front.

    More than happy to be shot down on that but you won't change my mind!

    All the best

    TF

    I would hazard a guess that all caravans being towed nose up and at the same time showing signs of instability have much too low a noseweight. They may have set the noseweight with the caravan level before hitching up, which is wrong for a start.

    There's really nothing to support any aerodynamic theory that a nose up attitude causes instability so long as the static noseweight is adequate.

  • Rayrowe35
    Rayrowe35 Forum Participant Posts: 112
    edited August 2016 #30

    I always checked nose weight first time out in the season. Most people load their vans the same way every time so it shouldn't vary much.

    If you take a van of 1600 kg, a nose weight of 100 kg and a distance from axle to hitch of 4 meters you can see that the C of G must be only 250 cm forward of the axle (a 16 to 1 ratio). You can see the problem for the manufacturer that a small change in
    C of G makes a massive difference to noseweight. Amusing also that if the C of G was very high (which it isn't of course) you wouldn't have to raise the nose too much before the centre was over the axle i.e. zero nose weight and close to tipping point!

    The gas bottle will change during the season and I doubt if things like food and drink will remain the same.

  • EasyT
    EasyT Forum Participant Posts: 16,194
    1000 Comments
    edited August 2016 #31

    I always checked nose weight first time out in the season. Most people load their vans the same way every time so it shouldn't vary much.

    If you take a van of 1600 kg, a nose weight of 100 kg and a distance from axle to hitch of 4 meters you can see that the C of G must be only 250 cm forward of the axle (a 16 to 1 ratio). You can see the problem for the manufacturer that a small change in
    C of G makes a massive difference to noseweight. Amusing also that if the C of G was very high (which it isn't of course) you wouldn't have to raise the nose too much before the centre was over the axle i.e. zero nose weight and close to tipping point!

    The gas bottle will change during the season and I doubt if things like food and drink will remain the same.

    A few kg of gas will make no difference, and, in my case there would be little change through the season. I suppose if the tow car has a low tow bar allowance that it might be relevant.